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Custom Manufacturing

OEM & ODM Manufacturing Services

 

OEM Manufacturing

Ideal for clients with existing designs, tech packs, or physical samples.
Manufacturing strictly according to vector artwork (AI/PDF), tech packs, or samples
Precise specification matching for dimensions, Pantone colors, and brand guidelines
Custom labeling, hangtags, and retail-ready packaging execution

ODM Development

Ideal for clients who need full development and engineering support.
Concept evaluation and structural design optimization for mass manufacturing
Material, fabric, and fill guidance to balance cost and tactile quality
Pattern engineering and iterative sample development for design confirmation

 

Complete Customization Options
 

Shapes & Categories: Animals, anime/game characters, corporate mascots, promotional merchandise, mini keychains, and oversized display plushies.

 

Fabrics & Materials:
• Velboa / Short Plush: Smooth, clean finish ideal for detailed character features.
• Faux Fur / Long Plush: Rich, soft texture for realistic animal designs.
• Crystal Super-Soft: Ultra-soft feel for premium plushies and comfort toys.
• Eco-Friendly / RPET: Recycled textiles made from post-consumer plastics.

 

Details & Finishing: High-density precision embroidery, screen and heat-transfer printing, tailored outfits, removable accessories, and custom retail packaging.

 

Manufacturing Process

 

Design & Tech Review

Structural feasibility, cost efficiency, and material specifications are evaluated and confirmed.

01

Patterning & Prototyping

Paper patterns are drafted and physical pre-production samples are created for approval.

02

Material Sourcing & Testing

Bulk fabrics, filling, threads, and accessories are prepared and checked against approved specs.

03

Mass Production

Automated fabric cutting, precision sewing assembly, filling/shaping, and detail finishing.

04

Quality Inspection & Packaging

Final inspection conducted per AQL standards before custom packing and dispatch.

05

 

Quality Control & Compliance
 

Quality Assurance

Seam Strength & Pull Testing: Prevents seam failure and ensures child-safe structural durability.
100% Metal Detection: Every plush item passes through needle detection equipment before packing.
Visual & Tactile Consistency: Strict audits for uniform fill distribution, embroidery density, and color accuracy.

 

Global Compliance

International Standards: Production aligned with EN71 (Europe), ASTM F963 (USA), CE, ISO9001, and BSCI.
Material Safety: Non-toxic, lead-free, phthalate-free, and AZO-free materials.
Labeling & Packaging: Full support for age grading, mandatory compliance labels, and wash care instructions.

 

Supporting Global Businesses

 

Toy & IP Brands

Protect your intellectual property while scaling production with reliable lead times.

Retailers & Wholesalers

Expand store catalogs with retail-ready plush lines and consistent product quality.

Promotional Agencies

Source high-impact branded mascots and event merchandise delivered on schedule.

 

Start Your Custom Plush Project
 

Send Your Concept

Share your vector artwork, sketches, or tech packs.

24-Hour Evaluation

Receive a design feasibility assessment and cost estimate within one business day.

7 to 10-Day Prototyping

See your design transformed into a physical pre-production sample.